Automated measurement of critical chemical process parameters to boost plant performance
Laser-based measurement technologies like Raman spectroscopy and tunable diode laser absorption spectroscopy (TDLAS), continue to gain traction over alternative methods like gas chromatography or mass spectrometry. With no moving parts, and greatly reduced need for sampling, the used process analyzers are easier to maintain, and provide highly precise results within seconds. This enables smarter control of rapidly changing processes in real-time, without human exposure to hazardous chemicals.
Up to 30%
reduction in batch processing time
How we can help
Our analytical solutions provide fast, real-time measurement of chemical compositions with minimal operating costs and safety risks. We are experts in the development of customized analytical solutions that overcome unique measurement challenges including the design of process-specific probes, analyzer racks, and shelters.
Complete application support from feasibility study through commissioning, maintenance contracts, and long-term chemometric modeling support
Process analytical chemistry solutions are engineered to meet industry standards worldwide
Global service and support network
Applications
Reaction endpoint detection and kinetics control
Emulsion polymerization produces a wide range of polymeric materials, including paints, adhesives and synthetic rubbers. This type of reaction is performed within an aqueous environment where the monomer species is maintained within a single phase with a suitable surfactant or emulsifier. One or more monomer species may be used, and the resultant polymer or copolymer is produced as a stable suspension, in the form of a latex.
Chuyên môn của chúng tôi trong lĩnh vực
Raman spectroscopy is well suited for monitoring these reactions insofar as it is sensitive to the measurement of specific double bonds, and it does not suffer with interference from the aqueous matrix.
Band ratios can compensate for variations in overall measured intensity of the reaction
Water does not interfere with measurement in aqueous solutions
Ability to measure through glass reactor walls or windows
Excellent correlation with chromatographic and gravimetric data
Costs of a plant shutdown due to off-spec gas can be very high especially for petrochemical processes.
Chuyên môn của chúng tôi trong lĩnh vực
TDLAS analyzers monitor the quality of feed gases by selectively measuring contaminants such as ammonia (NH3), moisture (H2O) or acetylene (C2H2). These measurements help improve process control, meet product specifications, prevent catalyst poisoning and minimize flaring. The analyzers provide reliable measurements within seconds, thus enabling quick actions. We provide complete analyzer solutions comprising of a sample extraction and conditioning system and suitable analyzer enclosures.
In-line monitoring of product properties and quality
Polymerization reactions are often done in semi-batch mode. This allows for careful control of product composition in order to create high-performance materials with finely tuned custom properties. During the reaction, strict control over the reactant concentrations is necessary to avoid unwanted properties in the end-product. Simply adding the reactants in the correct ratio is insufficient.
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Our Raman analyzers are sensitive to specific functional groups, such as the vinyl and alkyl moieties common to polymerization monomers. Our easy sample interface and its fiber optic coupling to the base unit allows for flexible placement of the base unit relative to the batch reactors or process lines.
Options available for non-contact optics allowing measurement through reactor windows
Measure up to four batch reactors or process streams with a single analyzer
Deliver consistency between batches with respect to average molecular weight and polydispersity
Schematic diagram of process-control system for semi-batch polymerization.
Lợi ích
Process analytical chemistry (PAC) is key when striving to control and optimize your chemical processes. With in-line analytical technology, such as TDLAS and Raman spectroscopy, you will gain enhanced process understanding and control in real time. Bring your chemical plant to its next level of performance by increasing yield, improving quality, and ensuring the safest possible workplace.
Over 25
years of continued operation by earliest installed analyzers
>2000
process Raman analyzers installed around the world
Nước, đồ uống, sản phẩm sữa, hóa chất hoặc dược phẩm phải được phân tích hàng ngày. Chọn thiết bị phù hợp với nhu cầu nhất từ danh mục sản phẩm toàn diện của chúng tôi.
Lưu lượng kế
Lưu lượng kế
Nước, khí tự nhiên, hơi nước, dầu khoáng, hóa chất là một số chất lỏng phải được đo đạc mỗi ngày. Chọn lưu lượng kế phù hợp nhất với nhu cầu quy trình.
Mức
Mức
Đo mức liên tục và theo dõi điểm đo mức trong chất lỏng và khối chất rắn
Áp suất
Áp suất
Thiết bị mạnh mẽ để đo áp suất quy trình, chênh áp, mức và lưu lượng.
Phần mềm
Phần mềm
Bên cạnh việc cung cấp các công nghệ về hệ thống và đo lường, chúng tôi cũng cung cấp các phần mềm phù hợp cho tất cả các ngành giúp tối ưu tiềm năng cho các quy trình vận hành.
Sản phẩm hệ thống
Sản phẩm hệ thống
Ứng dụng Applicator
Đo nhiệt độ
Đo nhiệt độ
Nhiệt kế và thiết bị truyền tín hiệu cho ngành quy trình
Instrumentation Services
Instrumentation Services
Maximize plant performance, minimize OPEX, increase uptime, all with compliance. Partner with Endress+Hauser instrumentation services.
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Power & Energy: Empower the future
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