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cosmetics, body care, mixer, cosmetics manufacturing process, filling, dosing

Cosmetics manufacturing process accelerated with expertise

Innovative instrumentation and on-site calibration enable efficient, compliant cosmetics manufacture

The cosmetics manufacturing process is highly challenging and competition in the worldwide cosmetics market is intense. Change is the only constant in consumer trends, and regional specificities, high raw materials costs and countless regulations add complexity. In the race for market share, time-to-market and manufacturing flexibility are decisive. Our expertise in production automation and smart, reliable instrumentation drives efficient and secure manufacturing to bring a competitive edge.

  • 806

    billion USD

    expected global market value cosmetics products by 2023
    Source: Global Cosmetics Products Market Analysis of Growth, Trends and Forecasts (2018-2023), Orbis Research.

How we can help

With our complete portfolio of instrumentation for all cosmetics manufacturing processes, Endress+Hauser can help you meet consumer expectations and safety standards whilst mitigating risk and hitting efficiency and sustainability goals.

  • On-site calibration for full compliance and improved availability

  • Innovative instrumentation for minimal energy consumption and raw materials losses

  • Inline quality parameters measurement for optimal viscosity and density control

  • Flowmeters for accurate and continuous dosing and filling

Applications

Enhanced stock control

Active ingredients in cosmetic manufacturing are high-cost and must be stored and monitored properly to minimize wastage. Multiple technologies are required to measure stock, such as hydrostatic pressure sensors, radar level and capacitance measurement.

Enhanced stock control
Our expertise in the field

Our integrated technologies offer modern and reliable solutions for the management of stock inventory and the reduction of waste, with easy maintenance and real time monitoring.

  • Optimize measurement with instrumentation for each application

  • Protect storage processes against overfill and leaks with our Liquiphant FTL50H

  • Reduce waste and bring down costs with smart instrumentation

Accurate mixing

Mixing is the most demanding step in cosmetics manufacturing and key in determining the quality of the final product. Accurate addition and mixing of raw materials, as well as efficient use of energy and water, is vital to minimize waste and reduce costs. Handling oil-based and sticky products with various viscosities and densities can also pose significant challenges.

Accurate mixing
Our expertise in the field

Our engineering processes and smart, reliable instrumentation enable accurate and optimal mixing to help ensure the best product quality.

  • Rely on Promass I for accurate flow and viscosity measurement

  • Use Liquiphant and Liquipoint FTW33 for safe and smooth processes with sticky products

  • Minimize energy losses with energy monitoring and management solutions

Precise filling and dosing

Ensuring that the exact amount of product is filled every time accurately and continuously is indispensable in the cosmetics production process. Furthermore, mechanical filling and dosing components can bear high maintenance costs and be unreliable, triggering lengthy process interruptions.

Precise filling and dosing
Our expertise in the field

Our Coriolis flowmeters bring high and dependable accuracy to your batch and filling processes.

  • Integrate digital communications protocols

  • Take tight control of the entire filling process

  • Save costs by avoiding mechanical instrument components

Rapid calibration and maintenance

Calibration and maintenance activities can result in time consuming and costly downtime of production. Shut down periods must be reduced to an absolute minimum if productivity KPIs are to be met.

Rapid calibration and maintenance
Our expertise in the field

At Endress+Hauser, calibration is one of our core competences. We offer a full portfolio of on-site calibration services for optimized operations, full compliance and minimized downtime.

  • Minimize calibration times with Endress+Hauser on-site mobile flow rigs

  • Rely on fully traceable and accredited calibration facilities

  • Ensure ongoing production compliance with regular and professional calibration

Total compliance

To identify issues that can affect the quality of your cosmetic products, compliance to standards such as ISO 17025 and the FDA Cosmetics GMP is crucial. Guidance states that equipment should be calibrated regularly or checked according to an SOP with results documented where appropriate.

Total compliance
Our expertise in the field

Our products, services and solutions come with all the right certification and documentation for GMP regulated facilities.

  • Comply to all necessary standards for good manufacturing practice (GMP)

  • Trust calibration professionals from Endress+Hauser

  • Have all necessary documentation at hand

Find out where we support your manufacturing processes

overview, process map, cosmetics, body care, personal care, cosmetics manufacturing ©Endress+Hauser

Overview of the processes in the cosmetics production

bulk liquids, cosmetics, personal care, cosmetics manufacturing ©Endress+Hauser

Measuring points in the storage of bulk liquids

bulk powders, cosemtics, personal care, cosmetics manufacturing ©Endress+Hauser

Measuring points in the storage of bulk powders

batch mixer, cosmetics, personal care, body care, cosmetics manufacturing ©Endress+Hauser

Measuring points in a batch mixer

inline mixer, cosmetics, personal care, body care, cosmetics manufacturing ©Endress+Hauser

Measuring points in an inline mixer

filling and packaging, cosmetics, personal care, body care, cosmetics manufacturing ©Endress+Hauser

Measuring points in the filling line

water purification, cosmetics, personal care, cosmetics manufacturing ©Endress+Hauser

Measuring points in the water purification process

CIP process, cosmetics manufacturing ©Endress+Hauser

Measuring points in the cleaning in place process

  • overview, process map, cosmetics, body care, personal care, cosmetics manufacturing
  • bulk liquids, cosmetics, personal care, cosmetics manufacturing
  • bulk powders, cosemtics, personal care, cosmetics manufacturing
  • batch mixer, cosmetics, personal care, body care, cosmetics manufacturing
  • inline mixer, cosmetics, personal care, body care, cosmetics manufacturing
  • filling and packaging, cosmetics, personal care, body care, cosmetics manufacturing
  • water purification, cosmetics, personal care, cosmetics manufacturing
  • CIP process, cosmetics manufacturing

Benefits

The world of cosmetic products is fast-moving. Endress+Hauser has over 65 years of experience in improving our customers’ processes with our process knowledge and industry expertise. We understand your challenges and are committed to finding the best solution to your application needs, so you can keep cost under control and achieve the fastest time-to-market possible.

  • 100%

    of the parameters of your process covered

  • 100%

    of production compliant to quality standards

  • 10%

    reduction in energy costs within 18 months in industrial facilities achieving ISO 50001 certification


Success stories

  • Simple products

  • Easy to select, install and operate

Technical excellence

Simplicity

  • Standard products

  • Reliable, robust and low-maintenance

Technical excellence

Simplicity

  • High-end products

  • Highly functional and convenient

Technical excellence

Simplicity

  • Specialized products

  • Designed for demanding applications

Technical excellence

Simplicity

Variable

FLEX selections Technical excellence Simplicity
  • F
  • L
  • E
  • X

Fundamental selection

Meet your basic measurement needs

Technical excellence
Simplicity
  • F
  • L
  • E
  • X

Lean selection

Handle your core processes easily

Technical excellence
Simplicity
  • F
  • L
  • E
  • X

Extended selection

Optimize your processes with innovative technologies

Technical excellence
Simplicity
  • F
  • L
  • E
  • X

Xpert selection

Master your most challenging applications

Technical excellence
Simplicity

Variable

Browse through our portfolio!

  • Analytics - We help you to improve quality while reducing operational costs

    Analysis

    Analysis

    Water, beverages, dairy products, chemicals or pharmaceuticals have to be analyzed every day. Choose the device best suited to your process needs from our comprehensive product portfolio.

  • Flow measurement

    Flowmeter

    Flowmeter

    Water, natural gas, steam, mineral oil, chemicals are some of the fluids that have to be measured day in, day out. Select the flowmeter best suited to your process needs.

  • Field of Applications Level

    Level

    Level

    Continuous level measurement and point level detection in liquids and bulk solids

  • Field of Application Pressure

    Pressure

    Pressure

    Powerful instruments for process pressure, differential pressure, level and flow.

  • Endress+Hauser offer appropriate software solutions for all branches of industry.

    Software

    Software

    Apart from all relevant measuring and system technologies, we also offer appropriate software for all branches of industry that provide to run your operating processes at its full potential.

  • System products and Data Managers

    System products

    System products

    Applicator

  • Key visual temperature

    Temperature measurement

    Temperature measurement

    Thermometers and transmitters for the process industry

  • Service portfolio

    Instrumentation Services

    Instrumentation Services

    Maximize plant performance, minimize OPEX, increase uptime, all with compliance. Partner with Endress+Hauser instrumentation services.

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