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Picture of a steam distribution system showing steam pipes and valves

Steam distribution closely monitored for process efficiency

Accurate measurement of steam distribution parameters delivers process efficiencies with safety

Steam distribution with minimal energy loss is a key challenge when aiming for efficient utilities plant operations. From the boiler house to the points of end-use, poor lagging, malfunctioning steam traps, and inefficient cooling of superheated steam can diminish energy distribution effectiveness. Water hammer can cause wear to infrastructure. Therefore, dryness fraction must be constantly and accurately monitored for optimal steam quality. Our technologies help to optimize steam distribution.

  • 50 to 100%

    measuring error if compensating superheated steam downstream of a pressure reducing valve by temperature only (mistaken as saturated steam)

How we can help

From reducing the risk of water hammer, to ensuring efficient cooling of superheated steam, to checking that steam dryers and pressure reducing valves are functioning correctly, Endress+Hauser enables you to accurately measure and optimize steam distribution, including custody transfer. Our complete portfolio of 2-wire measurement and monitoring solutions will increase the availability of your steam supply and allow exact mass and energy balance for safe, efficient steam distribution.

  • Improve process efficiency with accurate energy distribution monitoring

  • Reduce corrosion risk with cooling water quality and amine consumption monitoring

  • Comply with international standards thanks to Endress+Hauser Heartbeat Technology

Applications

Precise steam pressure measurement

Precise steam pressure measurement is vital to ensuring optimal process conditions. Controlled by pressure, process temperature must be neither too high, causing product losses, nor so low that sterilization does not occur.

Precise steam pressure measurement
Chuyên môn của chúng tôi trong lĩnh vực

Endress+Hauser offers a broad portfolio of highly accurate pressure measurement instrumentation highly suited to steam applications in utilities.

  • Rely on our robust, accurate Cerebar pressure transmitters

  • Measure pressure with up to ± 0.025% o.f.s. accuracy with Cerabar S

  • Integrate our Prowirl flowmeters with optional integrated pressure measurement and compensation

Corrosion and inhibitor cost reduction

Corrosion is a persistent challenge in all steam distribution systems, heightening the risk of costly downtime due to equipment failure. Whereas adding amines can help reduce the risk of corrosion, such additives can themselves be costly and require precise metering and good inventory management.

Corrosion and inhibitor cost reduction
Chuyên môn của chúng tôi trong lĩnh vực

Endress+Hauser offers sound measuring systems to guarantee optimal inventory management.

  • Measure amine consumption with ± 0.1% o.r. accuracy using our compact Promass A flowmeter

  • Monitor amine tank levels accurately to ensure timely re-ordering

  • Protect your equipment from corrosion efficiently

Steam availability protection

Continued steam availability at the required process parameters is essential. A failure in the steam supply system can result in total production shutdown, bringing serious financial consequences.

Steam availability protection
Chuyên môn của chúng tôi trong lĩnh vực

The Endress+Hauser portfolio contains a complete range of monitoring technologies to ensure that steam supply is protected, process parameters are sustained, and shutdown risk is minimized.

  • Monitor steam temperature with our robust Omnigrad thermometers

  • Protect your steam distribution header using our Liquiphant switch line

  • Control cooling water quality in desuperheaters using Liquiline pH, DO and conductivity sensors

Transparent steam custody transfer

As only dry steam enables process maximization, it is essential for utilities plant managers to be able to know the energy content of the steam they are receiving when purchasing steam from an external source.

Transparent steam custody transfer
Chuyên môn của chúng tôi trong lĩnh vực

Endress+Hauser offers Prowirl, a single, integrated steam metering system enabling steam quality to be continuously monitored on reception for optimal processes and transparent supplier relationships.

  • Monitor flow, temperature and pressure within a separate flow computer

  • Determine whether and to what extent steam is superheated, wet, or dry saturated

  • Compensate energy and mass correctly, also by the dryness fraction

Accurate steam energy measurement

Inaccurate or uncertain measurements of energy consumption and loss at the various points within a steam distribution system can lead to incorrect conclusions and misguided actions for optimization. Utilities plant managers must be able to rely on accurate measurements.

Accurate steam energy measurement
Chuyên môn của chúng tôi trong lĩnh vực

Based on in-depth energy measurement and calibration expertise, the Endress+Hauser Energy Measurement Proving Service enables energy measurement accuracy to be checked and confirmed.

  • Rely on Endress+Hauser experts for on-site calibration and verification of field devices with minimal or no process interruption

  • Understand the overall uncertainty of your energy measurement

  • Gain clear recommendations on how to improve accuracy of the energy measurement loop

Key measuring points in steam distribution

Submetering utility steam process map ©Endress+Hauser
Desuperheating utility steam process map ©Endress+Hauser
Pressure reduction utility steam process map ©Endress+Hauser
Custody transfer utility steam process map ©Endress+Hauser
  • Submetering utility steam process map
  • Desuperheating utility steam process map
  • Pressure reduction utility steam process map
  • Custody transfer utility steam process map

Lợi ích

Balancing steam distribution and steam consumption systems requires a great deal of skill and know-how. Our extensive range of accurate and reliable metering, monitoring, and steam management products and services ensures complete transparency and efficient, safe steam distribution in compliance with energy and environmental management standards. Partner with us for integrated steam management solutions that unlock the maximum potential of your entire steam system.

  • Up to 15%

    energy consumption savings from comprehensive energy monitoring solutions

  • 24/7

    high measuring accuracy and operational safety over the entire life cycle of your steam system

  • 10s of millions

    of savings from sensors and solutions successfully applied in utilities

Xem qua các danh mục sản phẩm của chúng tôi!

  • Lĩnh vực kỹ thuật Phân tích

    Phân tích

    Phân tích

    Nước, đồ uống, sản phẩm sữa, hóa chất hoặc dược phẩm phải được phân tích hàng ngày. Chọn thiết bị phù hợp với nhu cầu nhất từ danh mục sản phẩm toàn diện của chúng tôi.

  • Đo lưu lượng

    Lưu lượng kế

    Lưu lượng kế

    Nước, khí tự nhiên, hơi nước, dầu khoáng, hóa chất là một số chất lỏng phải được đo đạc mỗi ngày. Chọn lưu lượng kế phù hợp nhất với nhu cầu quy trình.

  • Lĩnh vực kỹ thuật Đo mức

    Mức

    Mức

    Đo mức liên tục và theo dõi điểm đo mức trong chất lỏng và khối chất rắn

  • Lĩnh vực kỹ thuật Áp suất

    Áp suất

    Áp suất

    Thiết bị mạnh mẽ để đo áp suất quy trình, chênh áp, mức và lưu lượng.

  • Endress+Hauser cung cấp phần mềm phù hợp cho tất cả các ngành.

    Phần mềm

    Phần mềm

    Bên cạnh việc cung cấp các công nghệ về hệ thống và đo lường, chúng tôi cũng cung cấp các phần mềm phù hợp cho tất cả các ngành giúp tối ưu tiềm năng cho các quy trình vận hành.

  • Sản phẩm hệ thống và Trình quản lý dữ liệu

    Sản phẩm hệ thống

    Sản phẩm hệ thống

    Ứng dụng Applicator

  • Thiết bị đo nhiệt độ trực quan

    Đo nhiệt độ

    Đo nhiệt độ

    Nhiệt kế và thiết bị truyền tín hiệu cho ngành quy trình

  • Danh mục dịch vụ

    Dịch vụ thiết bị đo lường

    Dịch vụ thiết bị đo lường

    Tối đa hóa hiệu suất của nhà máy, tối thiểu chi phí hoạt động (OPEX), tăng thời gian hoạt động, tất cả đều tuân thủ. Đồng hành cùng Endress+Hauser trong các dịch vụ thiết bị đo lường.

Câu chuyện liên quan

  • Steam consumption measuring point and instrumentation installed
    Hiệu quả

    Steam consumption optimized for efficiency and safety

    The boiler house is where you burn the money. Steam consumption is where you waste it! Endress+Hauser is your reliable partner to help you accurately measure steam consumption and boost efficiency.

    Đọc toàn bộ câu chuyện
  • Steam solutions for boiler operations
    Hiệu quả

    Boiler operation optimized and lifespan extended

    You require effective ways to reduce the energy consumed while ensuring high availability and efficiency of your boiler. Check our accurate and reliable measuring and monitoring solutions.

    Đọc toàn bộ câu chuyện
  • Pipes with steam coming out
    Hiệu quả

    Utility management and energy optimization

    Water, converted into steam by heating, is the lifeblood of a plant. To ensure efficiency and safety, the integrity of the boiler equipment and the reliability of its control system are crucial.

    Đọc toàn bộ câu chuyện

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